There are two basic types of copper tubing, soft copper and rigid copper. Copper mineral deposits are found only in special geological condiliorns and hence their geographical distribution tends to be concentrated. A handbook on plumbing and heating for the architect, engineer and the plumbing and heating contractor thomas n thomson on. Use only clean, dry, sealed refrigeration grade copper tubing. Published 2010 by copper development association inc.
Engineering data for copper and aluminum conductor. Experience gained from user contact and welding training of crewmembers showed that. Figure 5 refrigerant grade copper tubing copper tubing intended for acr applications is dehydrated, charged with nitrogen, and plugged by the manufacturer see figure 5. Tubing data the swagelok hand tube bender bends 18, 14, 516, 38, and 12 in. Pdf copper tube handbook industry standard guide for the. It provides key data and answers important questions that are relevant to management and field servicemen in the lpgas industry. Apr 19, 2017 the copper development association converted its copper tube handbook into an app that can be downloaded directly onto an ipad or smartphone and carried onto the jobsite.
In 2016, the australian copper tube manufacturing reaches 100 years of operation. Installation manual copper press fittings preparation 1. Standard tubes and economical in many installations. Pipe walls are thinned, particularly in the bottom of the pipe.
Copper tubing is slowly being replaced by pex tubing in hot and cold water applications. In soldered tubing systems, the rated strength of the joint often. Additionally, nickel and copper alloys are often welded with the pulse feature. Copper tube handbook industry standard guide for the design and installation of copper piping systems. Oct 29, 2002 the handbook is available for viewing or a free download at. Copper tube handbook pdf, copper development association, copper alliance, 7918 jones. Highquality, soft annealed seamless copper tubing, astm b75 and en 1057 or equivalent. The individual chapters have been written by 36 top specialists each of whom has achieved a remarkable depth of coverage when dealing with his particular topic. Copper architecture forum magazine 462019 has been published. The promise of quality is backed by the nibco warranty, customer service expertise, specification and selection assistance. Thank you for showing interest in buying our book technical calculation and estimators manhours manual you can buy the electronic v ersion of the manual containing all the figurest and other relat ed data at the following prices.
This thinning often leads to failures, especially at threaded sections figure 193. This handbook has been prepared for the use of journeymen plumbers, pipefitters, refrigeration fitters, sprinkler fitters, plumbing and. Read this manual before using the hand tube bender. All tube supplied to these astm standards is a minimum of 99. As hot and cold water piping, the system carries a continuous use rating of 100 psi at 180 f and 400 psi at 73 f. Available in sizes from 38 to 114 copper tube size, nibco sets a new standard in pex plumbing products. The copper customarily used for tube supplied to these specifications is deoxidized with phosphorus and referred to as uns c12200 or dhp1 copper. If sal ammoniac is unavailable, you can use powdered rosin figure 64. Equivalent length is expressed in feet of pipe muller brass co. Jan, 2012 the copper handbook volume 8 by horace jared stevens, 9781235283284, available at book depository with free delivery worldwide. Filler metals for brazing 90 cda publication a40150216.
Each site has been designed to efficiently manufacture specific product groups to cater for the needs of the. Table 7 2 percent internal area of conduit or tubing 39 table 7 3 percent internal diameter of conduit or tubing 39. Application of tube products have to be in compliance with particular law and rules, concerning safety, healt protection and environment. Tube support liner that is effective in supporting pex tubing to ensure the oring seals correctly on the outside of the pex tubing. With the exception of leachingsolvent extractionelectrowinning, the basic methods. Production methods and costs of oxygen free copper. For this reason is short standard isation survey listed in handbook. Classification copper tube is classified into four different specification types based. Welcome to the online home of copper tubing africa, one of the leading copper tubing suppliers and manufacturers in south africa. Couplings, elbows, and tees for threaded pipe are for a minimum of 3000 psi design pressure and constructed of forged steel.
Western world copper production capacity grew, while consumption declined inin dustrialized economies due to the 198283global recession and the aftershock ofthe energy cri sis. Make copper to copper joints with phos copper alloy or equal. Copper tubing is most often used for heating systems, and as a refrigerant line in hvac. Convenient pdf downloads of technical information on mueller streamline co tube, line sets, fittings and copper system products. To prevent contamination of the line internally, limit the soldering paste or flux to the minimum required. Copper production technology the last boomin technological innovation for the copper industry occurred in the first two decades of this century, whenopen pit mining, flo tation concentration,and the reverberatory smelter were adapted to porphyry copper ores. If you find this site has been helpful, a small donation would be most appreciated.
Here you can learn more about the products we offer, get insight into the technical aspects of copper and stay up to date with the latest news and trends within the copper industry. Our alloy c12200 seamless copper tubing is manufactured in the u. Make joints of dissimilar metals of 35% silver solder. Conductors used with modern solid dielectric cables come in four basic configurations. Paumac tube forming handbook was designed to be a useful guide for the buyer, engineer or designer whose responsibilities include the specifications and procurement of metal tube assemblies. The plumbers handbook kembla copper the home of the. Tubing should be free of scratches and suitable for bending. Copper tube is the ideal piping material for floor and ceiling panels because of its excellent heat transfer characteristics, light weight, long lengths, corrosion resistance and ease of bending, joining and handling. Chapter 6 soldering, brazing, braze welding, wearfacing. For 12 copper tubing type l, the fundamental is lowered by about 3% to 6% from calculated values on this page.
Copper tube handbook introduction table of contents. Types of copper tube table 1, page 20, identifies the six standard types of copper tube. Copper tube for airconditioning and refrigeration field service acr is designated by actual outside diameter. An installers pocket guide for swagelok tube fittings ms151. Table 1 7 copper conductor resistance and ampacities at high frequencies 7. Many radiant floors, most using copper tubing buried within concrete slabs, were installed and used successfully in the 1960s and 70s. The atlas steels technical handbook of stainless steels. Demand for copper could increase by 2341% by 2050, and. Formed fittings, such as elbows and tees, are used with the hard drawn copper tubing. The tube support liner is not required for use with cpvc and copper tubing. Crane copper tube is part of a superior system with a proven track record.
Cda has converted the copper tube handbook into an app for either your tablet or smartphone. The copper handbook, volume 5 weed, walter harvey, stevens, horace jared on. Tube in both the hard and soft tempers can also be joined by a variety of mechanical joints that can be. Sections on bending, end finishing, coating, and tube design provide previously hardtofind information that will help to minimize the cost of your. February 1981 conversion factors product cu content copper ores 0.
The current carrying components are made of copper or aluminum. Make sure that the tube end is smooth and clean to avoid damaging the oring component of the copper press fitting. Aluminum is less expensive but less efficient, requiring a larger conductor diameter to carry an equal electrical load when compared to a copper conductor. Copper was among the first metals to be put into utilitarian service. Pipe roughness coefficients table charts hazenwilliams. Cerro plumbing tube is the original copper tube for plumbing, air conditioning and refrigeration applications in residential, commercial and. Copper water supply and drain piping inspection, repair guide. Copper development association to close, support for copper industry and professionals to continue. This text is provided to you asis without any warranty. Engineering data for copper and aluminum conductor electrical cables. To view the following pdf, you must have the free adobe acrobat reader. Common pipe flow formulas compared with the theory of roughness, journal of the american water works association, denver, co.
Figure 63 filing and tinning a soldering copper head with solder on a cake of sal ammoniac. The copper handbook, volume 14 horace jared stevens, walter harvey weed full view 1920. Copper tubing is joined using flare connection, compression connection, pressed connection, or solder. Nexans olex is a world leader in cable technology and production andhas manufacturing facili ties in new plymouth and melbourne. Regardless of method, the cut must be square to the run of the tube so that the tube will seat properly in the fitting cup. Demand for copper could increase by 2341% by 2050, and account for up to 2. Fittings for welded pipe should match the type of pipe used i. The product consists of sdr 11 cpvc tube made to the copper tube size cts ods outside diameters, and cpvc sockettype fittings. The new app makes it easier and quicker for plumbers, hvac technicians and contractors to obtain information about copper tube, piping and fitting as well as different joining methods and applications. Swagelok tube fitting componentsbut they cannot be manufactured in accordance with swagelok engineering standards, nor do they benefit from innovations in design and manufacture defined by 36 active swagelok tube fitting patents issued since 1989. Wrot copper medical gas system components wrot copper fittings that are to be. To view the following excel files you must have microsoft excel. Atlas steels technical handbook of stainless steels page 5 au grade significantly different from other similar products.
For 34 type l copper tubing the fundamental is lowered by about 11% to 12%. This handbook is intended to train and educate the professional contractor on the recommended techniques of installing nibco piping systems. Swagelok stainless steel tube fittings have been repeatedly. These requirements are often based on copper development association guidelines, such as cda publication a4015 1416. Kembla, is proud to issue the ninth edition of the plumbers handbook which is published as an industry aid at a time when marked changes are taking place with respect to installation practice and material specification. Metric swagelok tube fittings metric tube fittings have a stepped shoulder on the body hex. In order to reduce low phinduced condensate system corrosion, it is necessary to lower the concentration of acidic contaminants in the condensate.
Copper tubing is most often used for heating systems, and as a refrigerant line in hvac systems. Historically copper tubing was expensive and only installed in. Brazing manual plumbers handbook handbooks and manuals. Notice this field handbook contains selected information that is excerpted and summarized from the ppi handbook for polyethylene pipe and performance pipe literatures. The unified numbering system uns is the accepted alloy designation system in north america for wrought and cast coppers and. Chapter b8, piping handbook, 7th edition, mohinder l. We are known for superior product quality, unparalleled customer service, expert technical support and our u.
Kembla, is proud to issue the ninth edition of the plumbers handbook which is. Copper tubes for plumbing, gasfitting and drainage applications to. Refer to the current edition of the plumbers handbook available through your mm kembla representative or contact customer service on 1800 804 631. The purpose of the welding handbook for maritime welders is to provide guidance in modern welding and related processes and to provide the welder with a source of practical information on the right solution to specific onboard welding problems. No warranties of any kind, expressed or implied, are made to you as to the text or any medium it may be on, including but not limited to warranties of merchantablity or. Copper cu c 20012005 mineral data publishing, version 1 crystal data. Chapter 4 market structure during the 1980s, copper companies worldwide struggled to adjust to a changing market environment. Product is designed to join astm b88 and astm b280 seamless copper tube. These routes are based on either hot extrusion of the copper tube or hot rolling, bending and.
Copper water pipes and cisterns were also widely used by the romans and good examples of copper plumbing can still be seen at the archaeological site of herculaneum, which was uniquely preserved by the eruption of vesuvius in 79 a. In the united states, it is manufactured to meet the requirements of specifications. Weve put together a series of guides to help relieve joint pain from the inside out. All joints are brazed with oxyacetylene torches by a qualified technician. This publication contains general information on the selection of different types of copper tube, fittings, and joining methods for various building applications.
Suggested tubing ordering information fractional tubing. A pdf version of the water hammer book can be viewed or downloaded from the ica. Jun 02, 2017 care must be taken that the tube is not deformed while being cut. To view the following pdfs you must have the free adobe acrobat reader. Copper tube handbook app 20170419 plumbing and mechanical. Copper tube fittings to be in accordance with specifications as outlined in nibco catalog ccf0602. To insure that your installation is successful, please read this manual completely. Proper integration of copper tubing and components with ppr. The good news is that the end cap noticeably increases the duration for the first overtone and the chime has a much more belllike sound. Handbook the fisher controls lpgas servicemans handbook serves as a general reference of information on lpgas and for the installation, operation and maintenance of lpgas equipment. Also soft annealed temper o copper water tube, type k or type l to astm b88. A free copy of the copper tube handbook can also be ordered through the cda at 8007416823. This is particularly appropriate in new product areas such as duplex stainless steels, where national standards lag behind commercial alloy development, and where grades are still evolving.
The collection of contributions in this volume presents the most uptodate findings in catalytic hydrogenation. Cerropure, our nitrogen pressured acr tube, meets the highest industry standards. Welcome to cerro flow products, a manufacturer of worldclass grade copper tube for the plumbing, hvac, refrigeration, and industrial markets. Flux the male portion of the connection, never the female. Use a rotary tube cutter to cut the copper tube and achieve a squared end. Nibco copper tube fittings are all produced to above standards. The adventure of the copper beeches sherlock holmes. Copper within concrete is highly susceptible to corrosion and a lifespan of 50 years for a radiant floor was considered exceptional. Copper information provided by copper development association. Pipe fitters handbook april 2012 for the most current productpricing information on anvil products, please visit our website at. Air conditioning tubing seamless copper tube produced to a standard range of. Copper tube is manufactured to well defined easy flux free jointing of copper tube strong, leaktight connections can easily be made in copper tube systems by brazing with filler metals, a technique used extensively in plumbing, refrigeration, airconditioning, fire protection and mechanical services installations.
Copper tube for airconditioning and refrigeration field service acr. Products and posiva have continued their work on development of the copper canisters. This handbook has been prepared for the use of journeymen. These ratings are for all types of tube with standard solder joint pressure fittings and dwv fittings.
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